Energy

Hoists Sequence Optimization

Maximizing efficiency through optimized hoist scheduling.

About business

A leading energy Company in the Sultanate of Oman, it delivers the majority of crude oil production and natural gas supply.

Challenge

In the oil and gas industry, hoists play a critical role in maintaining the performance and productivity of wells. Hoists are used to lift and lower various equipment and materials necessary for the efficient operation of the wells, such as pumps, pipes, and drilling tools.

Maintaining the optimal performance of the wells is crucial for the industry's success, as any disruption to productivity can have significant financial implications. Hoists, therefore, are essential for the efficient maintenance of wells and to ensure their continued operation.

They have a limited number of hoist systems available that are utilized across multiple wells, leading to inefficiencies in distribution and wastage of time. The main challenge entails developing AI-powered software that minimizes hoist-related time wastage while ensuring their optimal and efficient distribution.

Optimizing hoist schedules is a multifaceted task that involves numerous parameters, posing a challenge to human decision-makers seeking to achieve optimal outcomes. The objective was, therefore, to identify these parameters and devise a solution that incorporates them to streamline hoist scheduling in a more efficient manner.

Hoist example
6+
Hoists
1.5k
wells monitored

Solution

PhazeRo has developed a Proof of Concept (PoC) software solution for the Client to optimize their drilling and maintenance programs using limited resources across multiple wells. Hoist Sequence Optimizer is an AI based solution designed to monitor and ingest data from various sources and produce an optimal schedule that maximizes a particular objective metric while respecting priority constraints.

The software allows users to model different scheduling scenarios by dragging and dropping wells in a custom order, enabling them to visualize the effects of each change in the schedule on different key metrics such as total time and costs of hoist jobs. This functionality provides users with greater flexibility in optimizing hoist schedules and enables them to make informed decisions based on real-time data.

By leveraging PhazeRo's software solution, the Client reduced increased hoist productivity with hoists and distributed them efficiently, resulting in significant cost savings for rig management teams. The solution's ability to optimize hoist schedules based on a range of variables and constraints makes it a valuable tool for the oil and gas industry, helping to improve the efficiency and productivity of well maintenance and drilling programs.

Approach

The sources for data used in this proof of concept (PoC) project was diverse, including Energy components, Well integrity stream -eWIPS, Nibras Opportunity Register/FUP, and Takamul. Live databases were established for both wells and hoists to collect information from these external sources. Furthermore, the software necessitate a historical dataset of hoist jobs with details like time, cost, and type, which includes workover, well open-up, FBU, and restoration.

Once we have collected the data, we perform a thorough cleaning and preprocessing step to ensure that the data is accurate, consistent, and ready for analysis. This may involve removing duplicate entries, filling in missing values, and transforming the data into a format that is suitable for analysis.

Before we begin any formal analysis, we perform exploratory data analysis (EDA) to gain insights into the data and identify any patterns or relationships that may exist. This may involve visualizations such as histograms, scatterplots, and heatmaps.  

A dashboard was created to present real-time statistics for the various hoists and wells, along with the alerts that are produced. The program was provided with an intuitive, web-based interface for users, which allows schedules to be presented in a customizable Gantt chart format that can be easily modified through a drag-and-drop method.

Starter

Starter

$
48.00
 USD

Lorem ipsum dolor sit amet, consectetur adipiscing elit sed do eiusmod tempor

All basic CRM features
Up to 10,000 contacts
Normal support
Mobile app
10 users included ($9/extra user)
Business

Business

$
89.00
 USD

Lorem ipsum dolor sit amet, consectetur adipiscing elit sed do eiusmod tempor

All advanced CRM features
Up to 50,000 contacts
Premium support
Custom branding
50 users included ($5/extra user)
Enterprise

Enterprise

$
259.00
 USD

Lorem ipsum dolor sit amet, consectetur adipiscing elit sed do eiusmod tempor

All enterprise CRM features
Up to 200,000 contacts
Dedicated support
Account manager
200 users included ($5/extra user)

Outcomes

Increased efficiency

The solution optimizes the hoist schedules by minimizing the time wasted and ensuring that hoists are distributed in the most efficient manner. This has resulted in increased productivity and reduced operational costs.

Improved safety

Hoist Sequence Optimizer software enhances safety measures by ensuring that hoists are utilized only when required, and their workload is evenly distributed across all available hoists. As a result, it minimizes the risk of accidents and injuries, contributing to a safer work environment.

Real-time monitoring and tracking

The software can provides real-time monitoring and tracking of hoist operations, enabling the client to identify potential issues and take corrective action before they escalate. This has helped to minimize downtime and increase uptime, resulting in improved productivity.

Customizable and adaptable scheduling

The solution provides greater flexibility in scheduling hoist operations, enabling users to adjust the schedule based on changing operational needs. This can help to improve responsiveness and ensure that hoists are used in the most effective manner possible.

Starter

Starter

$
48.00
 USD

Lorem ipsum dolor sit amet, consectetur adipiscing elit sed do eiusmod tempor

All basic CRM features
Up to 10,000 contacts
Normal support
Mobile app
10 users included ($9/extra user)
Business

Business

$
89.00
 USD

Lorem ipsum dolor sit amet, consectetur adipiscing elit sed do eiusmod tempor

All advanced CRM features
Up to 50,000 contacts
Premium support
Custom branding
50 users included ($5/extra user)
Enterprise

Enterprise

$
259.00
 USD

Lorem ipsum dolor sit amet, consectetur adipiscing elit sed do eiusmod tempor

All enterprise CRM features
Up to 200,000 contacts
Dedicated support
Account manager
200 users included ($5/extra user)

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